Complete official Operation & Test manual with Electrical Wiring Diagrams for John Deere 310SE and 315SE Backhoe Loaders, with all the shop information to maintain, diagnose, and rebuild like professional mechanics.
John Deere 310SE and 315SE Backhoe Loaders workshop Operation Test manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
tm1608 - 310SE and 315SE Backhoe Loaders Technical Manual - Operation & Test.pdf
tm1608 - 310SE and 315SE Backhoe Loaders Technical Manual - Operation & Test.epub
Total Pages: 837 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
MAIN SECTIONS
Foreword
HELP!! HELP!! HELP!! HELP!!
General Information
Safety Information
General Specifications
Torque Values
Fuels and Lubricants
Wheels
Powered or Non-Powered Wheels and Fastenings
Axles and Suspension Systems
Input Drive Shafts and U-Joints
Non-Powered Wheel Axles
Powered Wheel Axle (MFWD)
Axle Shaft, Bearings and Reduction Gears
Dealer Fabricated Tools
Transmission
Removal and Installation
Controls Linkage
Input Drive Shafts and U-Joint
Gears, Shafts, Bearings, and Powershift Clutches
Hydraulic System
Dealer Fabricated Tools
Engine
Removal and Installation
Dealer Fabricated Tools
Engine Auxiliary Systems
Cold Weather Starting Aid
Cooling Systems
Speed Controls
Intake System
Exhaust System
External Fuel Supply System
Torque Converter
Turbine, Gears and Shaft
Steering System
Hydraulic System
Service Brakes
Active Elements
Hydraulic System
Park Brake
Active Elements
Electrical Systems
Batteries, Support, and Cables
Alternator, Regulator and Charging System Wiring
Lighting System
Wiring Harness and Switches
System Controls
Instruments and Indicators
Motors and Actuators
Frames, Chassis or Supporting Structure
Frame Installation
Chassis Weights
Operator’s Station
Removal and Installation
Operator Enclosure
Seat and Seat Belt
Heating and Air Conditioning
Dealer Fabricated Tools
Sheet Metal and Styling
Hood and Engine Enclosure
Miscellaneous Shields
Grille and Grille Housing
Fenders
Safety, Convenience and Miscellaneous
Radio
Horn and Warning Devices
Main Hydraulic System
Hydraulic System
Loader
Loader
Bucket
Control Linkages
Hydraulic System
Backhoe
Bucket
Control Linkage
Frames
Hydraulic System
Foreword
Technical Information Feedback Form
Section 9000: General Information
Group 01: Safety Information
Handle Fluids Safely—Avoid Fires
Prevent Battery Explosions
Prepare for Emergencies
Prevent Acid Burns
Handle Chemical Products Safely
Avoid High-Pressure Fluids
Park Machine Safely
Support Machine Properly
Wear Protective Clothing
Work in Clean Area
Service Machines Safely
Work In Ventilated Area
Illuminate Work Area Safely
Replace Safety Signs
Use Proper Lifting Equipment
Remove Paint Before Welding or Heating
Avoid Heating Near Pressurized Fluid Lines
Keep ROPS Installed Properly
Service Tires Safely
Practice Safe Maintenance
Use Proper Tools
Decommissioning — Proper Recycling and Disposal of Fluids and Components
Live With Safety
Group 02: General Specifications
310SE and 315SE Specifications
310SE and 315SE Backhoe Loader Dimensions
310SE and 315SE Backhoe Loader—Specifications
310SE and 315SE Backhoe Loader—Other Information
310SE and 315SE Backhoe Loader Weight
310SE and 315SE Backhoe and Loader Buckets
310SE and 315SE Backhoe Loader Drain and Refill Capacities
310SE And 315SE Backhoe Loader Lifting Capacities—Standard Dipperstick
310SE And 315SE Backhoe Loader Lifting Capacities—Extendible Dipperstick (Retracted)
310SE And 315SE Backhoe Loader Lifting Capacities—Extendible Dipperstick (Extended)
Group 03: Torque Values
Hardware Torque Specifications
ROPS Torque Specifications
Metric Bolt and Screw Torque Values
Additional Metric Cap Screw Torque Values
Unified Inch Bolt and Screw Torque Values
Check Oil Lines And Fittings
O-Ring Groove Connections
Service Recommendations For Flat Face O-Ring Seal Fittings
Service Recommendations for O-Ring Boss Fittings
Service Recommendations for Metric Series Four Bolt Flange Fitting
Service Recommendations For Inch Series Four Bolt Flange Fittings
Group 04: Fuels and Lubricants
Diesel Fuel
Diesel Engine Coolant (engine with wet sleeve cylinder liners)
Low Sulfur Diesel Fuel Conditioner
Diesel Fuel Storage
Do Not Use Galvanized Containers
Fuel Tank
Diesel Engine Oil — Non-Emissions Certified and Certified Tier 1 and Stage I
Transmission, Axles and Mechanical Front Wheel Drive Oil
Hydraulic Oil
Grease
Grease For Extendible Dipperstick, Sideshift Frame, And Stabilizer Leg Wear Strips
Alternative and Synthetic Lubricants
Lubricant Storage
Mixing of Lubricants
Section 9005: Operational Checkout Procedure
Group 10: Operational Checkout Procedure
Operational Checkout Procedure
Section 9010: ENGINE
Group 05: Theory of Operation
PowerTech 4.5 L (4045) John Deere Engine—Use CTM104
Engine Sectional View
General Engine Description
Group 15: Diagnostic Information
PowerTech 4.5 L (4045) John Deere Engine—Use CTM104
Make Visual Inspection of Engine and Supporting Systems
Diagnose Engine Malfunctions
Group 20: Adjustments
PowerTech 4.5 L (4045) John Deere Engine—Use CTM104
JT05801 Clamp-On Electronic Tachometer Installation
Adjust Speed Control Lever Tension
Engine Speed Control Linkage
Slow and Fast Idle
Group 25: Tests
PowerTech 4.5 L (4045) John Deere Engine Use CTM104
JT05801 Clamp-On Electronic Tachometer Installation
JT05800 Digital Thermometer Installation
Air Intake System Test Leakage
Radiator Air Flow Test
Turbocharger Boost Pressure—Engine Performance Test
Injection Pump Timing
Fuel Line Test Leakage
Section 9015: Electrical System
Group 05: System Information
Visually Inspect Electrical System
Malfunctions
High Resistance Circuit
Open Circuit
Grounded Circuit
Shorted Circuit
Multimeter
Seven Step Electrical Test Procedure
System Functional Schematic Information
Reading a System Functional Schematic
Reading a Component Location Diagram
Electrical Schematic Symbols
Group 10: System Diagrams
Component Identification Table
Fuse (Blade-Type) Color Codes
Fuse Specifications
Wiring and Schematic Diagrams Legend
System Functional Schematic Section Legend
System Functional Schematic
Cab Roof Harness (W5) Component Location
Cab Roof Harness (W5) Connectors, Wire and Pin Location
Cab Side Console Harness (W6) Component Location
Cab Side Console Harness (W6) Connectors, Wire and Pin Location
Front Console Harness (W7) Component Location
Front Console Harness (W7) Component Location (With Optional Power Shift)
Front Console Harness (W7) Connectors, Wire and Pin Location
Engine Harness (W8) Component Location
Engine Harness (W8) Component Location (With Optional Power Shift)
Engine Harness (W8) Connectors, Wire and Pin Location
Blower Harness (W10) Component Location
Blower Harness (W10) Connectors, Wire and Pin Location
Lock Harness (W9) Component Location—315SE Only
Lock Harness (W9) Connectors, Wire and Pin Location—315SE Only
Air Conditioning Compressor Harness (W11) Component Location
Air Conditioning Compressor Harness (W11) Connectors, Wire and Pin Location
Radio Harness (W12) Component Location
Radio Harness (W12) Connectors, Wire and Pin Location
Selective Flow Valve Harness (W15) Component Location
Selective Flow Valve Harness (W15) Connectors, Wire and Pin Location
Selective Flow Valve Harness (W15) Connectors, Wire and Pin Location—Continued
Ride Control Harness (W17) Component Location
Ride Control Harness (W17) Connectors, Wire and Pin Location
Pin Disconnect Harness (W18) Component Location
Pin Disconnect Harness (W18) Connectors, Wire and Pin Location
Group 15: Sub-System Diagnostics
Power Circuit Operational Information
Power Circuit Theory Of Operation
Power Circuit Schematic
Sub-System Diagnostics/Power Circuit
Start Circuit Operational Information
Start Circuit Theory Of Operation
Start Circuit Schematic
Sub-System Diagnostics/Start Circuit
Charging Circuit Operational Information
Charging Circuit Theory of Operation
Charging Circuit Schematic
Sub-System Diagnostics/Charging Circuit
Differential Lock Circuit Operational Information
Differential Lock Circuit Theory of Operation
Differential Lock Circuit Schematic
Sub-System Diagnostics/Differential Lock Circuit
MFWD Circuit Operational Information
MFWD Circuit Theory of Operation
MFWD Circuit Schematic
Sub-System Diagnostics/MFWD Circuit
Display Monitor Circuit Operational Information
Display Monitor Circuit Theory Of Operation
Display Monitor Circuit Schematic
Sub-System Diagnostics/Display Monitor
Indicator Circuit Operational Information
Indicator Circuit Specifications
Indicator Circuit Theory Of Operation
Indicator Circuit Schematic
Sub-System Diagnostics/Indicator Circuit
Park Brake/FNR Circuit Operational Information
Park Brake/FNR Circuit Specifications
Park Brake/Neutral Disconnect Circuit (Manual Shift) Theory Of Operation
Park Brake/FNR Circuit (Manual Shift) Schematic
Park Brake/FNR Circuit (Power Shift) Theory Of Operation
Park Brake/FNR Circuit (Power Shift) Schematic
Sub-System Diagnostics/Park Brake/FNR Circuit
Pump Unloading Valve Circuit Operational Information
Pump Unloading Valve Circuit Theory of Operation
Pump Unloading Valve Circuit Schematic
Sub-System Diagnostics/Pump Unloading Valve Circuit
Sideshift Circuit Operational Information—315SE
Sideshift Circuit Theory of Operation—315SE
Sideshift Circuit Schematic—315SE
Subsystem Diagnostics/Sideshift Circuit—315SE
Boom Lock Circuit Operational Information—315SE
Boom Lock Circuit Theory of Operation—315SE
Boom Lock Circuit Schematic—315SE
Subsystem Diagnostic/Boom Lock Circuit—315SE
Ride Control Circuit Operational Information
Ride Control Circuit Theory of Operation
Ride Control Circuit Schematic
Sub-System Diagnostics/Ride Control Circuit
Selective Flow Valve Circuit Operational Information
Selective Flow Valve Circuit Theory of Operation
Selective Flow Valve Circuit Schematic
Sub-System Diagnostics/Selective Flow Valve Circuit
Pin Disconnect Circuit Operational Information
Pin Disconnect Circuit Theory of Operation
Pin Disconnect Circuit Schematic
Sub-System Diagnostics/Pin Disconnect Circuit
Group 20: References
Alternators and Starting Motors—Use CTM77
JTO5801 Clamp-On Electronic Tachometer Installation
Battery Operation
Battery Specifications
Diagnose Battery Malfunctions
Check Battery Electrolyte Level and Terminals
Using Booster Batteries—12 Volt System
Alternator Operation—65 Amp Bosch and 95 Amp Bosch
Alternator Operation—65 Amp Bosch and 95 Amp Bosch—Continued
Tachometer Calibration (S.N. —852337)
Tachometer Calibration (S.N. 852338— )
Section 9020: Power Train
Group 05: Theory of Operation
Forward, Reverse, Low Range Forward and Third Speed Clutch Pack Operation
Power Shift High Range Forward, First Speed and Second Speed Clutch Packs
Manual Shift Power Train Overview
Torque Converter Operation
Manual Shift Synchronizer Operation
Transmission Pump Operation
Transmission Filter Operation
Manual Shift Transmission Operation—First Gear Forward
Manual Shift Transmission Operation—Third Gear Reverse
Power Shift Power Train Overview
Power Shift Transmission Gear Flow
Mechanical Front Wheel Drive (MFWD) Operation
Manual Shift Transmission Control Valve Operation
Manual Shift Transmission Control Circuit—Neutral With Park Brake Off
Manual Shift Transmission Control Circuit—Forward
Manual Shift Transmission Control Circuit—Reverse
Power Shift Transmission Clutch Engagement And Solenoids Activated
Power Shift Transmission Control Circuit—Neutral With Park Brake OFF
Power Shift Transmission Control Valve and Shift Valve Operation—Neutral
Power Shift Transmission Control Circuit—First Forward
Power Shift Transmission Control Valve and Shift Valve—First Forward
Power Shift Transmission Control Circuit—High Range (Fourth) Forward
Power Shift Transmission Control Valve and Shift Valve—High Range (Fourth) Forward
Power Shift Transmission Control Circuit—First Reverse
Power Shift Transmission Control Valve and Shift Valve—First Reverse
Manual Shift Modulation Valve Operation
Power Shift Modulation Valve Operation
Differential Operation
Differential Lock Operation
Brake Valve Operation
Service Brake Operation
Park Brake Operation
MFWD Differential Operation—Unequal Traction (If Equipped)
MFWD Differential Operation—Equal Traction
Boom Lock Operation—315SE
Group 15: System Diagnostic Information
Diagnose Manual Shift Power Train Malfunction
Diagnose Power Shift Power Train Malfunction
Diagnose MFWD Malfunction
Diagnose Rear Axle Malfunction
Diagnose Boom Lock Malfunction
Hydraulic Circuit Symbols
Group 20: Adjustments
Adjust Brake Pedals and Equalizing Valves
Bleeding Brakes
Check and Adjust Toe-In
Group 25: Tests
JT05801 Clamp-On Electronic Tachometer Installation
JT05800 Digital Thermometer Installation
Transmission Oil Warm-Up Procedure
Manual Shift Overall Test Connections, Ports, and Locations
Power Shift Transmission Overall Test Connections, Ports, and Locations
Torque Converter Stall Speed Test
Converter-In Relief Valve Test
Brake Valve Leakage Test
Park Brake Release Pressure Test
System Pressure Test
Manual Shift Forward and Reverse Clutch Pressure Test
Power Shift Low Range Forward, High Range Forward, Reverse and Speed Clutch Pressure Test
Reducing Valve Pressure Test
Modulation Valve Pressure Test
Differential Lock Pressure Test
Boom Lock Valve Leakage Test—315SE
MFWD Pressure Test—If Equipped
Cooler In and Cooler Out Pressure Test
Solenoid Circuit Leakage Test
Pump Flow Test
Section 9025: Hydraulic System
Group 05: Theory of Operation
Open-Center Hydraulic System
Hydraulic System Component Location
Hydraulic System Component Location—315SE
Hydraulic System Schematic-Neutral-310SE
Hydraulic System Schematic-Neutral-315SE
Hydraulic Pumps
Unloading Valve—Backhoe Operation
Unloading Valve—Loader Operation
Hydraulic Filter Operation
Steering Valve Operation
Priority Valve Operation
Ride Control Hydraulic Component Location Circuit-Off
Ride Control Valve Operation “OFF” Position—Continued
Ride Control Hydraulic Component Location Circuit-On Position
Ride Control Valve Operation “ON” Position-Continued
Dual Stage System Relief Valve (310SE and [315SE (S.N. —870248)]
System Relief Valve (S.N. —943225)
System Relief Valve (S.N. 943226—)
Circuit Anti-Cavitation Valve
Circuit Relief Valve without Anti-Cavitation
Circuit Relief Valve with Anti-Cavitation
Circuit Relief Valve with Anti-Cavitation—Continued
Loader Bucket Valve Section—Bucket Rollback Position
Loader Boom Valve Section—Boom Raise Position
Loader Auxiliary Valve Section-Neutral
Stabilizer Valve Operation
Backhoe Valve Auxiliary Flow Control Section—If Equipped
Backhoe Valve Swing Section-Left
Backhoe Valve Boom Section-Boom Lower Position
Backhoe Valve Bucket Section-Bucket Curl Position
Backhoe Valve Crowd Section—Crowd Out Position
Backhoe Valve Auxiliary Section—Neutral Position
Backhoe Valve Regenerative Outlet Cover
Sideshift Lock Solenoid Valve—315SE
Group 15: Diagnostic Information
Use these Seven Basic Steps to Diagnose and Test the Hydraulic System
Make a Pretest Inspection and an Operation Check of the Machine
Hydraulic System Pretest
Diagnose Hydraulic System Problems
Group 20: Adjustments
Loader Bucket Self-Leveling Linkage Indicator and Return-to-Dig Switch Adjustment
Loader Control Valve Linkage Adjustment
Backhoe Valve Linkage Adjustment
Dual Stage System Relief Adjustment—Dual Stage System Relief Valve (310SE and [315SE (S.N. —870248)]
Stabilizer Valve Linkage Adjustment
Group 25: Tests
JT05801 Clamp-On Electronic Tachometer Installation
JT05800 Digital Thermometer Installation
Hydraulic Oil Warm-Up Procedure
Loader and Backhoe System Relief Pressure Test
Steering Load Sense Relief Test
Pump Unloading Valve Relief Pressure Test
Main and Auxiliary Pump Flow Test
Hydraulic Oil Cooler Restriction Test
Charging the Ride Control Accumulator
Charging the Ride Control Accumulator—Procedure “A” (14.2 in. accumulator)
Charging the Ride Control Accumulator—Procedure “B” (17.2 in. accumulator)
Ride Control Accumulator—Discharge Procedure
Circuit Relief Valve Test with Remote Pump
Steering System Leakage Test
Steering Cylinder Leakage Test
Hydraulic Cylinder Drift Test Procedure
Function Drift Test
Cylinder Leakage Test
Stabilizer Valve Lockout Leakage Test
Sideshift Valve Leakage Test—315SE
Cycle Time Specifications
Section 9031: Heating And Air Conditioning
Group 05: Theory Of Operation
Proper Refrigerant Handling
R134A Refrigerant Cautions
Refrigerant Theory Of Operation
Air Conditioning Circuit Operational Information
Air Conditioning Circuit Theory Of Operation
Air Conditioning Circuit Schematic
Blower Circuit Operational Information
Blower Circuit Theory Of Operation
Blower Circuit Schematic
Receiver/Dryer Operation
Expansion Valve Operation
Compressor Relief Valve Operation
Temperature Control
Group 10: System Operational Checks
Air Conditioning Operational Checks
Group 15: Diagnostic Information
Diagnose Air Conditioning Electrical Malfunctions
Air Conditioning Component Location
Group 20: Adjustments
Special or Essential Tools
Service Equipment and Tools
Other Materials
Proper Refrigerant Handling
R134A Refrigerant Cautions
R134A Compressor Oil Charge Check
R134A Compressor Oil Removal
R134A Component Oil Charge
R134A Refrigerant Recovery, Recycling And Charging Station Installation Procedure
Recover R134A System
Evacuate R134A System
Charge R134A System
Group 25: Test
Special or Essential Tools
Service Equipment and Tools
Proper Refrigerant Handling
R134A Refrigerant Cautions
R134A Air Conditioning System Test
Pressure Diagnostic Chart
Low Pressure Switch Test
High Pressure Switch Test
A/C Freeze Control Switch
Leak Testing
Refrigerant Hoses And Tubing Inspection
John Deere 310SE and 315SE Backhoe Loaders Service Repair Manual (TM1608)
